TE 88P THREE STATION PIN ON DISC MACHINE

 





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    Description

    TE 88P Three Station Pin on Disc Machine is designed for wear testing of materials under high contact pressures in pin on disc configuration, in accordance with ASTM G99.
    The machine is bench-mounted and includes a 2.2 kW variable speed a.c. vector motor and three pin on disc test stations.
    A heated non-rotating fluid enclosure is provided with each test station allowing tests to be performed in fluid environments with a temperature limit of 200°C. A lid is provided to minimise fluid splashing. A thermocouple is fitted to the lower part of the enclosure to monitor and control the temperature.
    Each test station has a load/friction/wear assembly. A loading beam is pivoted at one end and a pneumatic bellows is used to apply a load at the other end. A force transducer mounted on the bellows allows the applied load to be measured. Load is adjusted by means of a manually set precision regulator.
    The load beam pivot is trunnion mounted and restrained from movement, when in the horizontal position, by pads mounted on the load application bracket. A strain gauge force transducer mounts on the load beam and fits between these pads when the arm is horizontal thus allowing the friction signal to be sensed.
    An LVDT is mounted in contact with the underside of the load beam. As the pin wears, the vertical movement of the load beam is detected by the transducer. Wear of up to 1.5 mm at the contact can be measured.

    Control and Data Acquisition

    Control and data acquisition are implemented via host PC running COMPEND 2020 Windows compatible software, in conjunction with a Phoenix Tribology USB micro-controller interface.
    Automatic control is implemented via user programmable test sequences. Manual control is implemented using on screen toggles. Data is stored to hard disc in either .csv or .tsv file formats.

     

  • Technical Specifications

    Contact Configurations: Pin on Disc
    Ball on Disc
    Number of Stations: Three
    Disc Diameter: 75 mm
    Track Radius: 0 to 35 mm
    Fluid Temperature: Ambient to 200°C
    Heating Power: 800 W
    Temperature sensor: k-type thermocouple
    Rotation Speed: 30 to 1,000 rpm
    Sliding Velocity: 0.12 to 4 m/s
    Normal Load: 10 to 1,000N
    Signal Conditioning: Strain Gauge Amplifier Module
    Friction Force Range: 500 N
    Signal Conditioning: Strain Gauge Amplifier Module
    Wear: LVDT
    Range: 1.5 mm
    Resolution: 1 µm
    Specimen Holder: 8 mm and 5.5 mm diameter pins
    10 mm and 6 mm diameter balls
    Motor: 2.2 kW ac
    Software: COMPEND 2000
    Automatically Controlled Parameters Rotational Speed x 1
    Temperature x 3
    Test Duration x 1
    Manually Controlled Parameters Load x 3
    Track Radius x 3
    Measured Parameters Rotational Speed x 1
    Friction x 3
    Load x 3
    Temperature x 3
    Wear x 3
    Number of Revolutions x 1
    Test Duration x 1
    Derived Parameters Sliding Speed x 3
    Friction Coefficient x 3
    Sliding Distance x 3
    Services
    Electricity: 220/240V, single phase, 50 Hz, 3 kW
    110/120 V, single phase, 60 Hz, 3 kW
    Clean, dry air: 4 cfm at 8 bar (120 psi)
    Installation
    Bench-mounting machine: 1,300 x 720 x 850 mm high, 250 kg
    Bench-mounting cabinet: 530 x 530 x 350 mm high, 40 kg
    Packing Specifications: 1.25 m3, GW 271 kg, NW 193 kg

  • Applications

    abrasion resistance
    abrasive wear
    adhesive wear
    ball on disc
    coatings
    composite materials
    delamination wear
    dry contact conditions
    dynamic friction
    friction coefficient
    LPV testing
    mild wear
    multi-station
    non-ferrous materials
    oxidative wear
    pin on disc
    plastics
    powder metallurgy
    PV diagrams
    wear coefficient
    wear mapping

  • Publications

    Paper # 376 The Effects of Additive Elements on the Sliding Wear Behaviour of Fe-base Hardfacing Alloys
    Lee K Y, Lee S H, Kim Y, Hong H S, Oh Y M, Kim S J,
    Wear 255 (2003) 481 – 488
    Paper # 572 Wear Behaviour of Plasma Sprayed WC-Ni Coatings
    C Tekmen, H Cetinel, A Turk, E Celik
    Key Engineering Materials Volume 264 – 268 (2004) p. 589 – 592
    Paper # 630 Wear behaviour of thermal flame sprayed FeCr coatings on plain carbon steel substrate
    B Uyulgan, E Dokumaci, E Celik, I Kayatekin, NF Ak Azema, I Ozdemira, M Toparli,
    Journal of Materials Processing Technology Volume 190, Issues 1-3, 23 July 2007, p. 204-210
    Paper # 682 Tribological behavior of Cr2O3 coatings as bearing materials
    Hakan Cetinel, Erdal Celik and Murat I Kusoglu
    Journal of Materials Processing Technology, Volume 196, Issues 1-3, 21 January 2008, p. 259-265
    Paper # 745 Assessing the Tribocorrosion Performance of Three Different Nickel-Based Superalloys
    KC Tekin
    Tribology Letters 2010 Volume 37, Number 3, 563-572
    Paper # 776 Optimization of reinforcement content and sliding distance for AlSi7Mg/SiCp composites using response surface methodology
    M Bayhan
    Materials & Design 2010 Volume 31, Issue 6, p. 3015-3022
    Paper # 839 Evaluation of Die-Soldering and Erosion Resistance of High Velocity Oxy-Fuel Sprayed MoB-Based Cermet Coatings
    FF Khan, G Bae, K Kang, H Na, J Kim
    Journal of Thermal Spray Technology Volume 20, Number 5, 1022-1034
    Paper # 887 Tribological properties of plasma electrolytic oxide coatings on magnesium alloys
    KC Tekin, U Malayoglu
    Tribology – Materials, Surfaces & Interfaces, Volume 6, Number 2, June 2012 , pp. 67-74(8)
    Paper # 1060 Tribology Testing of Lubrication and Surface Treatment of Tool Interfaces in Hot Forging of Aluminium
    CE Eggen
    Norges teknisk-naturvitenskapelige universitet ; Trondheim, June 2016
    Paper # 1144  The Role of Oxide Tribofilms on Friction and Wear of Different Thermally Sprayed WC-CoCr
    JAR Wesmann, S Kuroda, N Espallargas
    Journal of Thermal Spray Technology – February 2017, Volume 26, Issue 3, pp 492–502
    Paper # 1182 Effect of Contamination on the Friction and Wear of Carboxylic Acids in Aqueous Lubricants
    S Bernat, S Armada, N Espallargas
    Tribology Letters December 2018, 66:158
    Paper # 1192 Friction Mechanisms by Carboxylic Acids in Aqueous Lubricants
    S Bernat, S Armada, N Espallargas
    Tribology Letters September 2018, 66:8
    Paper # 1233 Tribological Behavior of Polymer Seal Materials in Water-Based Hydraulic Fluids
    S Bernat, A Brink, M Lucas
    J. Tribol 140(6), (May 21, 2018)
    Paper # 1342   Formulation and Testing of New Environmentally Acceptable Lubricants (EAL) for Use in Maritime Gear Components
    MG Aspnes
    2019 – ntnuopen.ntnu.no

     



  • User List

    Launched 1997

    EADS Germany
    Ostthuringishe Materialprufgesellschaft Germany
    Technical Universitaet Harburg, Hamburg Germany
    Chonbuk National University Korea
    Dong Ui University Korea
    Hang Yang University Korea
    Keimyung University Korea
    POSCO Kwangyang Korea
    SINTEF/NTNU Norway
    University of Cartagena Spain
    Kinetics Corporation Thailand
    Eylul University Turkey
    Smith & Nephew Ltd UK

  • Download the Machine Leaflet